Kumamoto Factory
Address |
1500 Hirakawa Ohaza, Ohzu Machi, Kikuchi Gun, Kumamoto Prefecture |
Established |
1976 |
Major Products |
Minibike, Mini vehicle engines, multipurpose engines, transmission parts for passenger vehicles, etc. |
Employment |
3,665 associates (as of March 31, 2006) |
Water discharge point |
Kikuchi River via Hyuga River and Koushi River |
ISO 14001 acquired |
November 1997 |
Water Quality
| Item | Unit | Regulation Standards (Incl. Agreed Standards) | Voluntary Regulation Standards | Measurement Results | |
| Maximum (minimum) | Average | ||||
Hydrogen ion concentration |
pH | 5.8–8.6 | 6.5–7.9 | 8.0 (7.5) | 7.8 |
Biochemical oxygen demand (BOD) |
mg/L | Maximum 10/average 7 | 3.5 | 2.3 (Less than 0.5) | 1.1 |
Suspended solids (SS) |
mg/L | Maximum 15/average 10 | 5 | 10.0 (Less than 1.0) | 3.4 |
Oil content |
mg/L | Maximum 1.5/average 1 | 0.5 | 0.6 (Less than 0.5) | Less than 0.5 |
Phenols |
mg/L | Maximum 0.075/average 0.05 | 0.025 | Less than 0.025 | Less than 0.025 |
Copper and its compounds |
mg/L | Maximum 0.45/average 0.3 | 0.15 | Less than 0.05 | Less than 0.05 |
Zinc and its compounds |
mg/L | Maximum 2/average 1.5 | 0.75 | 0.15 (0.07) | 0.1 |
Soluble iron and its compounds |
mg/L | Maximum 4.5/average 3 | 1.5 | 0.09 (Less than 0.05) | 0.07 |
Soluble manganese and its compounds |
mg/L | Should not be detected | Undetected | Undetected | Undetected |
Total chromium |
mg/L | Maximum 0.15/average 0.1 | 0.05 | Less than 0.02 | Less than 0.02 |
Fluorine content |
mg/L | 8 | 4 | Less than 0.2 | Less than 0.2 |
Colon bacillus colony count |
No./cm3 | 3,000 | 1,500 | 79 | 79 |
Nitrogen content |
mg/L | Maximum 120/average 60 | 30 | 63 (1.3) | 30.9 |
Phosphorous content |
mg/L | 8 | 4 | 1.8 (0.56) | 1.2 |
Cadmium and its compounds |
mg/L | Should not be detected | Undetected | Undetected | Undetected |
Cyanides |
mg/L | 0.1 | 0.05 | Less than 0.05 | Less than 0.05 |
Organic phosphorus compounds |
mg/L | 0.1 | 0.1 | Less than 0.1 | Less than 0.1 |
Lead and its compounds |
mg/L | Should not be detected | Undetected | Undetected | Undetected |
Chromium (VI) compounds |
mg/L | Maximum 0.075/average 0.05 | 0.04 | Less than 0.04 | Less than 0.04 |
Arsenic and its compounds |
mg/L | Should not be detected | Undetected | Undetected | Undetected |
Mercury and its compounds |
mg/L | 0.0005 | 0.0005 | Less than 0.0005 | Less than 0.0005 |
Alkyl mercury and its compounds |
mg/L | Should not be detected | Undetected | Undetected | Undetected |
PCB |
mg/L | 0.0005 | 0.0005 | Less than 0.0005 | Less than 0.0005 |
Trichloroethylene |
mg/L | 0.03 | 0.015 | Less than 0.003 | Less than 0.003 |
Tetrachloroethylene |
mg/L | 0.01 | 0.005 | Less than 0.001 | Less than 0.001 |
Dichloromethane |
mg/L | 0.02 | 0.01 | Less than 0.002 | Less than 0.002 |
Tetrachloride carbon |
mg/L | 0.002 | 0.001 | Less than 0.0002 | Less than 0.0002 |
1,2-dichloroethane |
mg/L | 0.004 | 0.002 | Less than 0.0004 | Less than 0.0004 |
1,1-dichloroethylene |
mg/L | 0.02 | 0.01 | Less than 0.002 | Less than 0.002 |
Cis-1,2-dichloroethylene |
mg/L | 0.04 | 0.02 | Less than 0.004 | Less than 0.004 |
1,1,1-trichloroethane |
mg/L | 0.3 | 0.15 | Less than 0.03 | Less than 0.03 |
1,1,2-trichloroethane |
mg/L | 0.006 | 0.003 | Less than 0.0006 | Less than 0.0006 |
1,3-dichloropropane |
mg/L | 0.002 | 0.001 | Less than 0.0002 | Less than 0.0002 |
Thiram |
mg/L | 0.006 | 0.003 | Less than 0.0006 | Less than 0.0006 |
Simazine |
mg/L | 0.003 | 0.0015 | Less than 0.0003 | Less than 0.0003 |
Thiobencarb |
mg/L | 0.02 | 0.01 | Less than 0.002 | Less than 0.002 |
Benzene |
mg/L | 0.01 | 0.005 | Less than 0.001 | Less than 0.001 |
Selenium and its compounds |
mg/L | 0.1 | 0.05 | Less than 0.01 | Less than 0.01 |
Air Quality
| Item | Unit | Regulation Standards (Incl. Agreed Standards) | Voluntary Regulation Standards | Measurement Results | |
| Maximum (minimum) | Average | ||||
Particulates |
g/Nm3 | 0.05 | 0.025 | 0.011 (Less than 0.001) | 0.0027 |
| 0.1 | 0.05 | 0.02 (Less than 0.001) | 0.0029 | ||
Nitrogen oxides |
ppm | 150 | 75 | 41.0 (Less than 6.0) | 17.15 |
| 180 | 90 | 67.0 (Less than 4.0) | 14.85 | ||
| 230 | 115 | 8.0 (Less than 3.0) | 4 | ||
PRTR Listed Substances
(Unit: kg)
| Substance | Volume Handled | Volume Discharged | Volume Transferred | Recycling | Volume 100 Disposed | Volume Consumed (Transferred to Products) | ||
| Atmosphere | Public Waters | Sewage | Waste Disposal Sites Outside Company | |||||
Bis Phenol A epoxy resins |
1,710 | 30 | 0 | 0 | 0 | 0 | 0 | 1,680 |
Ethyl benzene |
20,845 | 14,198 | 0 | 0 | 0 | 901 | 263 | 5,483 |
Ethylene glycol |
89,984 | 0 | 0 | 0 | 0 | 0 | 0 | 89,984 |
Xylene |
207,723 | 112,709 | 0 | 0 | 0 | 52,346 | 8,333 | 34,335 |
Toluene |
91,904 | 30,758 | 0 | 0 | 0 | 19,620 | 615 | 40,911 |
Total |
412,166 | 157,695 | 0 | 0 | 0 | 72,867 | 9,211 | 172,393 |
Noise
| Time zone | Unit | Voluntary Regulation Standards | Measurement Results |
Afternoon |
dB | 62 | 40.8 |
Evening |
dB | 62 | 41.8 |
Night |
dB | 55 | 38.6 |
Vibration
| Time zone | Unit | Voluntary Regulation Standards | Measurement Results |
Afternoon |
dB | 65 | 24.3 |
Night |
dB | 60 | 22.2 |
Odor
| Item | Unit | Voluntary Regulation Standards | Measurement Results |
Ammonia |
ppm | 1 | 0.1 |
Methyl mercaptan |
ppm | 0.002 | Less than 0.0005 |
Hydrogen sulfide |
ppm | 0.02 | Less than 0.0005 |
Methyl sulfide |
ppm | 0.01 | Less than 0.0005 |
Methyl disulfide |
ppm | 0.009 | Less than 0.001 |
Trimethylamine |
ppm | 0.005 | Less than 0.0005 |
Acetaldehyde |
ppm | 0.05 | 0.003 |
Propionaldehyde |
ppm | 0.05 | Less than 0.002 |
Styrene |
ppm | 0.4 | Less than 0.01 |
Propionic acid |
ppm | 0.03 | Less than 0.005 |
Normal butyrate |
ppm | 0.003 | 0.0003 |
Isovaleric acid |
ppm | 0.0005 | Less than 0.0002 |
Normal valerate |
ppm | 0.00045 | Less than 0.0002 |
Normal butylaldehyde |
ppm | 0.009 | Less than 0.002 |
Isobutyl aldehyde |
ppm | 0.02 | Less than 0.002 |
Normal valeraldehyde |
ppm | 0.009 | Less than 0.002 |
Isovaleraldehyde |
ppm | 0.003 | Less than 0.002 |
Isobutanol |
ppm | 0.9 | Less than 0.01 |
Ethyl acetate |
ppm | 3 | 0.2 |
Methyl isobutyl ketone |
ppm | 1 | 0.04 |
Toluene |
ppm | 10 | 0.02 |
Xylene |
ppm | 1 | Less than 0.01 |
